2mm 100mm x 42mm Intumescent to suit Zoo Square Hinges – 4 Pads per Pack

Introduction to Zoo Square Hinges Intumescent Pads

When it comes to fire-rated doors, every component plays a crucial role in stopping the spread of fire, smoke, gas, and extreme heat from one area to another. Zoo Square Hinges Intumescent pads are specialized fire protection components that are installed behind hinge plates on certified fire door assemblies to maintain compliance with UK fire safety standards and global passive fire protection guidelines.

These 2mm thick intumescent hinge pads are engineered to expand under extreme temperatures. Their primary purpose is to fill gaps created around hinge recess cut-outs, blocking hot gases and flames, while maintaining the fire door’s structural integrity for the duration of its rating (typically 30–60 minutes depending on door specification).

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 What Are Zoo Square Hinges Intumescent Pads?

 Meaning & Composition

Zoo Square Hinges Intumescent pads are heat-reactive seals made from fire-resistant intumescent material. Under normal conditions, they remain soft, flexible, and thin. However, once exposed to temperatures above approximately 180°C, they rapidly expand multiple times their original thickness, forming an insulating thermal barrier.

 Key Purpose

They act as fire door protection hardware that complements Zoo hinge compatible setups and ensures that hinge areas do not become weak points during a fire outbreak.

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 Technical Specifications

Feature	Specification
Product Type	Intumescent hinge protection pads
Compatibility	Zoo hinge compatible / square hinge plates
Dimensions	100mm x 42mm
Thickness	2mm fire rated pads
Pack Quantity	4 pads per pack
Material	Premium intumescent fire-resistant compound
Application	Fire-rated timber & composite doors
Installation Area	Behind hinge recess cut-outs

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 How Hinges Intumescent Pads Work

 Step-by-Step Protection Mechanism

1. Installed behind hinges during door fitting.
2. Hinge screws tightly secure both door leaf and frame.
3. Under normal use, pads are invisible and non-disruptive.
4. During fire exposure:
   • Pads detect heat.
   • Rapid expansion occurs.
   • Gaps & cavities get sealed automatically.
5. Acts as a thermal and smoke barrier.

 Expansion Reaction Chart

Temperature (°C)     Reaction Status
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25 - 100°C           No expansion (idle/normal)
100 - 160°C          Slight softening begins
160 - 190°C          Active expansion triggered
190 - 250°C+         Full expansion & thermal sealing

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 Why Use Hinges Intumescent Pads?

 Fire Safety Compliance

Modern fire doors must meet strict testing standards such as:

• BS 476 Part 22
• EN 1634-1
• Certified passive fire protection system compatibility

Failure to use Zoo hinge compatible intumescent hinge pads can invalidate fire certification, meaning insurance claims and building inspection approvals may be affected.

 Preventing Weak Fire Door Points

Hinges are metal components, meaning they conduct heat and can warp, loosen, or detach under fire exposure. These intumescent hinge pads ensure the hinge area does not fail structurally.

 Smoke & Heat Blocking Advantage

Fire kills more through toxic smoke inhalation than through direct flames. These pads provide:

• Air-tight sealing
• Smoke-leak prevention
• Heat conduction resistance

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 Benefits of Using Intumescent Pads

Benefits	Explanation
Increased fire resistance	Expands under heat to block fire & smoke
Strengthens door hinge area	Minimizes structural weakness
Easy installation	Requires no special tools
Long product life	Fire-activated, long-lasting under normal use
Standard size fit	Size suitable for most Zoo hinge compatible fittings
Professional compliance	Meets fire safety hardware requirements

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 Suitable Applications

 Ideal For

This intumescent fire safety hardware is suitable for:

• Commercial fire doors (offices, malls, cinemas)
• Industrial safety exit doors
• Residential fire-rated rooms
• Schools, universities & public buildings
• Hospital fire escape corridors
• Hotels & serviced apartments
• Server rooms, data centers & storage vaults

 Door Material Compatibility

• Timber fire doors
• Composite fire doors
• Solid-core engineered fire doors

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 Installation Guide for Square Hinges Intumescent Pads

 Tools Required

• Standard screwdriver / drill
• Measuring tool
• Pencil
• Correct size hinge screws

 Installation Steps

1. Remove hinge from door & frame if already fitted.
2. Clean recess surface to remove dust or wood debris.
3. Place Intumescent pads directly behind hinge template.
4. Align screw holes accurately to prevent misfitting.
5. Refit hinge and tighten screws firmly.
6. Ensure hinge closes smoothly with no door alignment gaps.

 Safety Note

• Do NOT trim, cut, or reduce pad thickness.
• Only use 2mm fire rated pads for certified fire doors.

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 Comparison Table

Feature	With Intumescent Pads	Without Pads
Fire Seal Integrity	✔ High	✘ Weak
Hinge Strength Under Heat	✔ Stable	✘ Risk of drop
Fire Certification Validity	✔ Compliant	✘ May Fail
Smoke Leakage	✔ Blocked	✘ High Risk

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 Mini Knowledge Chart – Fire Door Failure Risks

Factor                         Risk Level Without Pads
---------------------------------------------------------
Heat Transfer To Hinges        VERY HIGH
Door Sagging or Falling        HIGH
Smoke Leakage                  EXTREME
Insurance & Legal Issues       HIGH

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 Why Choose Zoo Square Hinges Intumescent Pads

 Key Selling Points

• Developed for professional fire door protection
• Perfect sizing: 100mm x 42mm
• 2mm fire rated pads ensure reliable expansion
• Compatible with Zoo hinge hardware
• Supplied as 4 pads per pack for full hinge coverage

These are not general-purpose foam pads, but premium-grade intumescent hinge pads engineered for higher safety standards and longevity.

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 Maintenance & Longevity

 Maintenance Tips

• Check hinge tightness annually.
• Never paint over the pads.
• Avoid water damage around recess area.
• Replace pads if hinge is replaced or repositioned.

Lifecycle: Same life as door unless repositioned or damaged

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 Conclusion

The Zoo Square Hinges Intumescent pads provide essential fire door protection by maintaining the structural integrity, smoke seal performance, and fire resistance rating of the door. Designed specifically for Zoo hinge compatible hardware, these 2mm fire rated pads ensure that the door remains secure, compliant, and effective even under intense fire exposure.

Fire safety is not optional — it is a legal, structural, and lifesaving requirement. These pads are a small investment with a massive safety advantage, making them an important choice for architects, builders, installers, contractors, and property owners.

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